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Airworthiness Directives; Engine Components, Inc. (ECi) Reciprocating Engine Cylinder Assemblies

Document Details

Information about this document as published in the Federal Register.

Published Document

This document has been published in the Federal Register. Use the PDF linked in the document sidebar for the official electronic format.

Start Preamble

AGENCY:

Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION:

Final rule.

SUMMARY:

The FAA is superseding an existing airworthiness directive (AD) for Lycoming Engines (formerly Textron Lycoming) models 320, 360, and 540 series, “Parallel Valve” reciprocating engines, with certain Engine Components, Inc. (ECi) cylinder assemblies, part number (P/N) AEL65102 series “Titan,” installed. That AD currently requires initial and repetitive visual inspections and compression tests to detect cracks at the head-to-barrel interface, replacement of cylinder assemblies found cracked, and replacement of certain cylinder assemblies at new, reduced times-in-service. This AD requires the same actions, but for an expanded population of cylinder assemblies. This AD results from reports of 10 additional cylinder head separations since issuing AD 2008-19-05, on cylinder serial numbers not listed in that AD. We are issuing this AD to prevent loss of engine power due to cracks at the head-to-barrel interface and possible engine failure caused by separation of a cylinder head, which could result in loss of control of the aircraft.

DATES:

This AD becomes effective February 4, 2010.

ADDRESSES:

The Docket Operations office is located at Docket Management Facility, U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West Building Ground Floor, Room W12-140, Washington, DC 20590-0001.

Start Further Info

FOR FURTHER INFORMATION CONTACT:

Peter W. Hakala, Aerospace Engineer, Special Certification Office, FAA, Rotorcraft Directorate, 2601 Meacham Blvd., Fort Worth, TX 76193; e-mail: peter.w.hakala@faa.gov; telephone (817) 222-5145; fax (817) 222-5785.

End Further Info End Preamble Start Supplemental Information

SUPPLEMENTARY INFORMATION:

The FAA proposed to amend 14 CFR part 39 by superseding AD 2008-19-05, Amendment 39-15672 (73 FR 53105, September 15, 2008), with a proposed AD. The proposed AD applies to Lycoming Engines (formerly Textron Lycoming) models 320, 360, and 540 series, “Parallel Valve” reciprocating engines, with certain Engine Components, Inc. (ECi) cylinder assemblies, part number (P/N) AEL65102 series “Titan,” installed. We published the proposed AD in the Federal Register on July 30, 2009 (74 FR 37955). That action proposed to require initial and repetitive visual inspections and compression tests to detect cracks at the head-to-barrel interface, replacement of cylinder assemblies found cracked, and replacement of certain cylinder assemblies at new, reduced times-in-service, and for an expanded population of cylinder assemblies.

Examining the AD Docket

You may examine the AD docket on the Internet at http://www.regulations.gov;​ or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is provided in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

Comments

We provided the public the opportunity to participate in the development of this AD. We have considered the comments received.

Two commenters state that proposed AD paragraphs (m) and (n) are confusing and contradictory. Paragraph (m) allows repair or replacement of cylinders with leakage provided that the cylinder is not cracked, but paragraph (n) prohibits removed cylinders from being re-installed.

We agree. We changed paragraph (m) to state “For Group ‘A’ cylinder assemblies only, repair or replace the engine cylinder assembly before further flight if the cause of the low gauge reading in paragraph (k) of this AD is from leaking intake or exhaust valves, or from leaking piston rings.” We also changed paragraph (n) to state, “After the effective date of this AD, do not install any Group ‘B’ ECi cylinder assembly, P/N AEL65102, onto any engine and do not attempt to repair or reuse Group ‘B’ cylinder assemblies.”

Conclusion

We have carefully reviewed the available data, including the comments received, and determined that air safety and the public interest require adopting the AD with the changes described previously. We have determined that these changes will neither increase the economic burden on any operator nor increase the scope of the AD.

Costs of Compliance

We estimate that this AD will affect about 18,000 ECi cylinder assemblies installed in aircraft of U.S. registry. The visual inspection and compression tests will take about 4 work-hours for each engine. An individual cylinder replacement will require $1,100 for parts and 6 work-hours. Lycoming engines with a set of 4 ECi cylinders will require 12 work-hours for the cylinder replacement. Lycoming engines with a set of 6 ECi cylinders will require 16 work-hours for the cylinder replacement. We estimate 18 percent of the affected population of cylinders will be replaced. We estimate the total cost of the AD to U.S. operators to be $10,172,000. Our estimate is exclusive of any possible warranty coverage.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.Start Printed Page 69253

Regulatory Findings

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866;

(2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES.

Start List of Subjects

List of Subjects in 14 CFR Part 39

End List of Subjects

Adoption of the Amendment

Start Amendment Part

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends

End Amendment Part Start Part

PART 39—AIRWORTHINESS DIRECTIVES

End Part Start Amendment Part

1. The authority citation for part 39 continues to read as follows:

End Amendment Part Start Authority

Authority: 49 U.S.C. 106(g), 40113, 44701.

End Authority
[Amended]
Start Amendment Part

2. The FAA amends § 39.13 by removing Amendment 39-39-15672 (

End Amendment Part

2009-26-12 Engine Components, Inc. (ECi): Amendment 39-16151. Docket No. FAA-2008-0052; Directorate Identifier 2008-NE-01-AD.

Effective Date

(a) This airworthiness directive (AD) becomes effective February 4, 2010.

Affected ADs

(b) This AD supersedes AD 2008-19-05, Amendment 39-15672.

Applicability

(c) If your engine has not been overhauled, or not had any cylinder assemblies replaced since new, no further action is required.

(d) This AD applies to the Lycoming Engines (formerly Textron Lycoming) models 320, 360, and 540 series, “Parallel Valve,” reciprocating engines listed in Table 1 of this AD, with ECi cylinder assembly, part number (P/N) AEL65102 series “Titan,” and with cylinder head, P/N AEL85099, installed.

(1) The applicable cylinder assembly serial numbers (S/Ns) are S/N 1138-02 through S/N 35171-22 (referred to in this AD as Group “A” cylinder assemblies); and

(2) S/N 35239-01 through S/N 42179-30 (referred to in this AD as Group “B” cylinder assemblies).

(3) The cylinder assembly P/N is at the crankcase end of the cylinder assembly, and might be difficult to see. As a guide in determining if your cylinder assemblies are affected, all affected cylinder assemblies have cylinder head P/N AEL85099. The cylinder head P/N is at the top of the cylinder head, near the intake and exhaust valve springs, and is easier to locate than the cylinder assembly P/N.

(4) The set of numbers appearing on the cylinder, above and to the left of the S/N, in the form of “123456” is not used for determining this AD's applicability.

Table 1—Engine Models

Cylinder assembly part No.Installed on engine models
AEL65102-NST04O-320-A1B, A2B, A2C, A2D, A3A, A3B, B2B, B2C, B2D, B2E, B3B, B3C, C2B, C2C, C3B, C3C, D1A, D1AD, D1B, D1C, D1D, D1F, D2A, D2B, D2C, D2F, D2G, D2H, D2J, D3G, E1A, E1B, E1C, E1F, E1J, E2A, E2B, E2C, E2D, E2E, E2F, E2G, E2H, E3D, E3H.
IO-320-A1A, A2A, B1A, B1B, B1C, B1D, B1E, B2A, D1A, D1AD, D1B, D1C, E1A, E1B, E2A, E2B.
AEIO-320-D1B, D2B, E1A, E1B, E2A, E2B.
AIO-320-A1A, A1B, A2A, A2B, B1B, C1B.
LIO-320-B1A.
AEL65102-NST05IO-320-C1A, C1B, C1F, F1A.
LIO-320-C1A.
AEL65102-NST06O-320-A1A, A2A, A2B, A2C, A3A, A3B, A3C, E1A, E1B, E2A, E2C, (also, an O-320 model with no suffix).
IO-320-A1A, A2A.
AEL65102-NST07IO-320-B1A, B1B.
LIO-320- B1A.
AEL65102-NST08O-320-B1A, B1B, B2A, B2B, B3A, B3B, B3C, C1A, C1B, C2A, C2B, C3A, C3B, C3C, D1A, D1B, D2A, D2B, D2C.
AEL65102-NST10O-360-A1A, A1C, A1D, A2A, A2E, A3A, A3D, A4A, B1A, B1B, B2A, B2B, C1A, C1C, C1G, C2A, C2B, C2C, C2D, D1A, D2A, D2B.
IO-360-B1A, B1B, B1C.
HO-360-A1A, B1A, B1B.
HIO-360-B1A, B1B.
AEIO-360-B1B.
O-540-A1A, A1A5, A1B5, A1C5, A1D, A1D5, A2B, A3D5, A4A5, A4B5, A4C5, A4D5, B1A5, B1B5, B1D5, B2A5, B2B5, B2C5, B4A5, B4B5, D1A5, E1A, E4A5, E4B5, E4C5, F1A5, F1B5, G1A5, G2A5.
IO-540-C1B5, C1C5, C2C, C4B5, C4B5D, C4C5, D4A5, D4B5, N1A5.
AEL65102-NST12O-360-A1A, A1AD, A1D, A1F, A1F6, A1F6D, A1G, A1G6, A1G6D, A1H, A1H6, A1J, A1LD, A1P, A2A, A2D, A2F, A2G, A2H, A3A, A3AD, A3D, A4A, A4AD, A4D, A4G, A4J, A4JD, A4K, A4M, A4N, A4P, A5AD, B1A, B2C, C1A, C1C, C1E, C1F, C1G, C2A, C2B, C2C, C2D, C2E, C4F, C4P, D2A, F1A6, G1A6.
HO-360 -C1A.
LO-360-A1G6D, A1H6.
HIO-360-B1A, B1B, G1A.
LTO-360-A1A6D.
TO-360-A1A6D.
IO-360-B1B, B1BD, B1D, B1E, B1F, B1F6, B1G6, B2E, B2F, B2F6, B4A, E1A, L2A, M1A, M1B.
AEIO-360-B1B, B1D, B1E, B1F, B1F6, B1G6, B1H, B2F, B2F6, B4A, H1A, H1B.
O-540-A4D5, B2B5, B2C5, B2C5D, B4B5, B4B5D, E4A5, E4B5, E4C5, G1A5, G2A5, H1A5, H1A5D, H1B5, H1B5D, H2A5, H2A5D, H2B5D.
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IO-540-C4B5, C4B5D, C4D5, C4D5D, D4A5, D4B5, D4C5, N1A5, N1A5D, T4A5D, T4B5, T4B5D, T4C5D, V4A5, V4A5D.
AEIO-540-D4A5, D4B5, D4C5, D4D5.
AEL65102-NST26IO-540-J4A5, R1A5.
TIO-540-C1A, E1A, G1A, H1A.
AEL65102-NST38IO-360-F1A.
TIO-540-AA1AD, AB1AD, AB1BD, AF1A, AG1A, AK1A, C1A, C1AD, K1AD.
LTIO-540-K1AD.
AEL65102-NST43O-360-J2A.
O-540-F1B5, J1A5D, J1B5D, J1C5D, J1D5D, J2A5D, J2B5D, J2C5D, J2D5D, J3A5, J3A5D, J3C5D.
IO-540-AB1A5, W1A5, W1A5D, W3A5D.
AEL65102-NST44O-540-L3C5D.

The Lycoming Engines (formerly Textron Lycoming) models 320, 360, and 540 series, “Parallel Valve”, reciprocating engines are installed on, but not limited to, the aircraft listed in the following Table 2:

Table 2—Engines Installed on, but Not Limited To

Engine modelsInstalled on, but not limited to
O-320-A1APiper Aircraft: Tri-Pacer (PA-22 “150”, PA-22S “150”), Apache (PA-23), Pawnee (PA-25).
Doyn Aircraft: Doyn-Cessna (170, 170A, 170B).
Mooney Aircraft: Mark (20A).
Dinfia: Ranquel (1A-46).
Simmering-Graz Pauker: Flamingo (SGP-M-222).
Aviamilano: Scricciolo (P-19).
Vos Helicopter Co.: Spring Bok.
O-320-A1BPiper Aircraft: Tri-Pacer (PA-22 “150”, PA-22S “150”), Apache (PA-23).
Doyn Aircraft: Doyn-Cessna (170, 170A, 170B).
S.O.C.A.T.A.: Horizon (Gardan).
O-320-A2APiper Aircraft: Tri-Pacer (PA-22 “150”, PA-22S “150”), Agriculture (PA-18A “150”), Super Cub (PA-18 “150”), Caribbean (PA-22 “150”), Pawnee (PA-25).
Intermountain Mfg. Co.: Call Air Texas (A-5, A-5T).
Lake Aircraft: Colonial (C-1).
Rawdon Bros.: Rawdon (T-1, T-15, T-15D).
Shinn Engineering: Shinn (2150-A).
Dinfia: Ranquel (1A-46).
Neiva: (1PD-5802).
Sud: Gardan-Horizon (GY-80).
LaVerda: Falco (F8L Series II, America).
Malmo: Vipan (MF1-10).
Kingsford Smith: Autocrat (SCRM-153).
Aero Commander: 100.
O-320-A2BPiper Aircraft: Tri-Pacer (PA-22 “150”, PA-22S “150”), Cherokee (PA-28 “150”), Super Cub (PA-18 “150”).
Champion Aircraft: Challenger (7GCA, 7GCB, 7KC), Citabria (7GCAA, 7GCRC), Agriculture (7GCBA).
Beagle: Pup (150).
Artic: Interstate S1B2.
Robinson: R-22.
Varga: Kachina 2150A.
O-320-A2CRobinson: R-22.
Cicare: Cicare AG.
Bellanca Aircraft: Citabria 150 (7GCAA), Citabria 150S (7GCBC).
O-320-A2DPiper Aircraft: Apache (PA-23).
O-320-A3ADoyn Aircraft: Doyn-Cessna (170, 170A, 170B).
Corben-Fettes: Globe Special (Globe GC-1B).
O-320-A3BPiper Aircraft: Apache (PA-23).
Doyn Aircraft: Doyn-Cessna (170, 170A, 170B).
Teal II: TSC (1A2).
O-320-B1APiper Aircraft: Apache (PA-23 “160”).
Doyn Aircraft: Doyn-Cessna (170, 170A, 170B).
Malmo: Vipan (MF1-10).
O-320-B1BPiper Aircraft: Apache (PA-23 “160”).
Doyn Aircraft: Doyn-Cessna (170, 170A, 170B).
O-320-B2APiper Aircraft: Tri-Pacer (PA-22 “160”, PA-22S “160”).
O-320-B2BPiper Aircraft: Tri-Pacer (PA-22 “160”, PA-22S “160”).
Beagle: Airedale (D5-160).
Fuji-Heavy Industries: Fuji (F-200).
Uirapuru: Aerotec 122.
O-320-B2CRobinson: R-22.
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O-320-B2DMaule: MX-7-160.
O-320-B2ELycon.
O-320-B3APiper Aircraft: Apache (PA-23 “160”).
Doyn Aircraft: Doyn-Cessna (170, 170A, 170B).
O-320-B3BPiper Aircraft: Apache (PA-23 “160”).
Doyn Aircraft: Doyn-Cessna (170, 170A, 170B).
Sud: Gardan (GY80-160).
O-320-C1APiper Aircraft: Apache (PA-23 “160”).
Riley Aircraft: Rayjay (Apache).
O-320-C1BPiper Aircraft: Apache (PA-23 “160”).
O-320-C3APiper Aircraft: Apache (PA-23 “160”).
O-320-C3BPiper Aircraft: Apache (PA-23 “160”).
O-320-D1ASud: Gardan (GY-80).
Gyroflug: Speed Cancard.
Grob: G115.
O-320-D1FSlingsby: T67 Firefly.
O-320-D2APiper Aircraft: Cherokee (PA-28S “160”).
Robin: Major (DR400-140B), Chevalier (DR-360), (R-3140).
S.O.C.A.T.A.: Tampico TB9.
Slingsby: T67C Firefly.
Daetwyler: MD-3-160.
Nash Aircraft Ltd.: Petrel.
Aviolight: P66D Delta.
General Avia: Pinguino.
O-320-D2BBeech Aircraft: Musketeer (M-23).
Piper Aircraft: Cherokee (PA-28 “160”).
O-320-D2JCessna Aircraft: Skyhawk 172.
O-320-D3GPiper Aircraft: Warrior II, Cadet (PA-28-161).
O-320-E1AGrob: G115.
O-320-E1CM.B.B. (Messerschmitt-Boelkow-Blohm): Monsun (BO-209-B).
O-320-E1FM.B.B.: Monsun (BO-209-B).
O-320-E2APiper Aircraft: Cherokee (PA-28 “140”, PA-28 “150”).
Robin: Major (DR-340), Sitar, Bagheera (GY-100-135).
S.O.C.A.T.A.: Super Rallye (MS-886), Rallye Commodore (MS-892).
Siai-Marchetti: (S-202).
F.F.A.: Bravo (AS-202/15).
Partenavia: Oscar (P66B), Bucker (131 APM).
Aeromot: Paulistina P-56.
Pezetel: Koliber 150.
O-320-E2CBeech Aircraft: Musketeer III (M-23III).
M.B.B.: Monsun (BO-209-B).
O-320-E2DCessna Aircraft: Cardinal (172-I, 177).
O-320-E2FM.B.B.: Monsun (BO-209-B), Wassmer Pacific (WA-51).
O-320-E2GAmerican Aviation Corp.: Traveler.
O-320-E3DPiper Aircraft: Cherokee (140).
Beech Aircraft: Sport.
IO-320-B2APiper Aircraft: Twin Comanche (PA-30).
IO-320-B1CHi. Shear: Wing.
IO-320-B1DTed Smith Aircraft: Aerostar.
IO-320-C1APiper Aircraft: Twin Comanche (PA-30 Turbo).
IO-320-D1AM.B.B.: Monsun (BO-209-C).
IO-320-D1BM.B.B.: Monsun (BO-209-C).
IO-320-E1AM.B.B.: Monsun (BO-209-C).
IO-320-E1BBellanca Aircraft.
IO-320-E2AChampion Aircraft: Citabria.
IO-320-E2BBellanca Aircraft.
IO-320-F1ACAAR Engineering: Carr Midget.
LIO-320-B1APiper Aircraft: Twin Comanche (PA-39).
LIO-320-C1APiper Aircraft: Twin Comanche (PA-39).
AIO-320-B1BM.B.B.: Monsun (BO-209-C).
AEIO-320-D1BSlingsby: T67M Firefly.
AEIO-320-D2BHundustan Aeronautics Ltd.: HT-2.
AEIO-320-E1ABellanca Aircraft.
Champion Aircraft.
AEIO-320-E1BBellanca Aircraft.
Champion Aircraft: Decathalon (8KCAB-CS).
AEIO-320-E2BBellanca Aircraft.
Champion Aircraft: Decathalon (8KCAB).
O-320-A1ARiley Aircraft: Riley Twin.
O-360-A1ABeech Aircraft: Travel Air (95, B-95).
Piper Aircraft: Comanche (PA-24).
Intermountain Mfg. Co.: Call Air (A-6).
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Lake Aircraft: Colonial (C-2, LA -4, -4A or -4P).
Doyn Aircraft: Doyn-Cessna (170B, 172, 172A, 172B).
Mooney Aircraft: Mark “20B” (M-20B).
Earl Horton: Pawnee (Piper PA-25).
Dinfia: Ranquel (1A-51).
Neiva: (1PD-5901).
Regente: (N-591).
Wassmer: Super 4 (WA-50A), Sancy (WA-40), Baladou (WA-40), Pariou (WA-40).
Sud: Gardan (GY-180).
Bolkow: (207).
Partenavia: Oscar (P-66).
Siai-Marchetti: (S-205).
Procaer: Picchio (F-15-A).
S.A.A.B.: Safir (91-D).
Malmo: Vipan (MF-10B).
Aero Boero: AB-180.
Beagle: Airedale (A-109).
DeHavilland: Drover (DHA-3MK3).
Kingsford-Smith: Bushmaster (J5-6).
Aero Engine Service Ltd.: Victa (R-2).
O-360-A1ADS.O.C.A.T.A.: Tabago TB-10.
O-360-A1DPiper Aircraft: Comanche (PA-24).
Lake Aircraft: Colonial (LA-4, -4A or -4P).
Doyn Aircraft: Doyn-Beech (Beech 95).
Mooney Aircraft: Master “21” (M-20E), Mark “20B”, “20D”, (M20B, M20C), Mooney Statesman (M-20G).
Dinfia: Querandi (1A-45).
Wassmer: (WA-50).
Malmo: Vipan (MF1-10).
Cessna Aircraft: Skyhawk.
Doyn Aircraft: Doyn-Piper (PA-23 “160”).
O-360-A1F6Cessna Aircraft: Cardinal.
O-360-A1F6DCessna Aircraft: Cardinal 177.
Teal III: TSC (1A3).
O-360-A1G6Aero Commander.
O-360-A1G6DBeech Aircraft: Duchess 76.
O-360-A1H6Piper Aircraft: Seminole (PA-44).
O-360-A1LDWassmer: Europa WA-52.
O-360-A1PAviat: Husky.
O-360-A2ACenter Est Aeronautique: Regente (DR-253).
S.O.C.A.T.A.: Rallye Commodore (MS-893).
Societe Aeronautique Normande: Mousquetaire (D-140).
Bolkow: Klemm (K1-107C).
Partenavia: Oscar (P-66).
Beagle: Husky (D5-180) (J1-U).
O-360-A2DPiper Aircraft: Comanche (PA-24), Cherokee “C” (PA-28 “180”).
Mooney Aircraft: Master “21” (M-20D), Mark “21” (M-20E).
O-360-A2EStd. Helicopter.
O-360-A2FAero Commander: Lark (100).
Cessna Aircraft: Cardinal.
O-360-A2GBeech Aircraft: Sport.
O-360-A3AC.A.A.R.P.S.A.N.: (M-23III).
Societe Aeronautique Normande: Jodel (D-140C).
Robin: Regent (DR400/180), Remorqueur (DR400/180R), R-3170.
S.O.C.A.T.A.: Rallye 180GT, Sportavia Sportsman (RS-180).
Norman Aeroplace Co.: NAC-1 Freelance.
Nash Aircraft Ltd.: Petrel.
O-360-A3ADS.O.C.A.T.A.: TB-10.
Robin: Aiglon (R-1180T).
O-360-A4APiper Aircraft: Cherokee “D” (PA-28 “180”).
O-360-A4DVarga: Kachina.
O-360-A4GBeech Aircraft: Musketeer Custom III.
O-360-A4KGrumman American: Tiger.
Beech Aircraft: Sundowner 180.
O-360-A4MPiper Aircraft: Archer II (PA-28 “18”).
Valmet: PIK-23.
O-360-A4NCessna Aircraft: 172 (Optional).
O-360-A4PPenn Yan: Super Cub Conversion.
O-360-A5ADC. Itoh and Co.: Fuji FA-200.
O-360-B2CSeabird Aviation: SB7L.
O-360-C1AIntermountain Mfg. Co.: Call Air (A-6).
O-360-C1EBellanca Aircraft: Scout (8GCBC-CS).
O-360-C1FMaule: Star Rocket MX-7-180.
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O-360-C1GChristen: Husky (A-1).
O-360-C2BHughes Tool Co.: (269A).
O-360-C2DHughes Tool Co.: (269A).
O-360-C2EHughes Tool Co.: (YHO-2HU) Military.
Bellanca Aircraft: Scout (8GCBC FP).
O-360-C4FMaule: MX-7-180A.
O-360-C4PPenn Yan: Super Cub Conversion.
O-360-F1A6Cessna Aircraft: Cutlass RG.
O-360-J2ARobinson: R22.
IO-360-B1ABeech Aircraft: Travel-Air (B-95A).
Doyn Aircraft: Doyn-Piper (PA-23 “200”).
IO-360-B1BBeech Aircraft: Travel-Air (B-95B).
Doyn Aircraft: Doyn-Piper (PA-23 “200”).
Fuji: (FA-200).
IO-360-B1DUnited Consultants: See-Bee.
IO-360-B1EPiper Aircraft: Arrow (PA-28 “180R”).
IO-360-B1FUtva: 75.
IO-360-B2EC.A.A.R.P. C.A.P.: (10).
IO-360-B1F6Great Lakes: Trainer.
IO-360-B1G6American Blimp: Spector 42.
IO-360-B2F6Great Lakes: Trainer.
LO-360-A1G6DBeech Aircraft: Duchess.
LO-360-A1H6Piper Aircraft: Seminole (PA-44).
IO-360-E1AT.R. Smith Aircraft: Aerostar.
IO-360-L2ACessna Aircraft: Skyhawk C-172.
IO-360-M1ADiamond Aircraft: DA-40.
IO-360-M1BVans Aircraft: RV6, RV7, RV8.
Lancair: 360.
AEIO-360-B1FF.F.A.: Bravo (200).
Grob: G115/Sport-Acro.
AEIO-360-B1G6Great Lakes.
AEIO-360-B2FMundry: CAP-10.
AEIO-360-B4APitts: S-1S.
AEIO-360-H1ABellanca Aircraft: Super Decathalon (8KCAB-180).
AEIO-360-H1BAmerican Champion: Super Decathalon.
VO-360-A1ABrantly Hynes Helicopter: (B-2).
VO-360-A1BBrantly Hynes Helicopter: (B-2, B2-A). Military (YHO-3BR).
VO-360-B1ABrantly Hynes Helicopter: (B-2, B2-A).
IVO-360-A1ABrantly Hynes Helicopter: (B2-B).
HO-360-B1AHughes Tool Co.: (269A).
HO-360-B1BHughes Tool Co.: (269A).
HO-360-C1ASchweizer: (300C).
HIO-360-B1AHughes Tool Co.: Military (269-A-1), (TH-55A).
HIO-360-B1BHughes Tool Co.: (269A).
HIO-360-G1ASchweizer: (CB).
O-540-A1ARhein-Flugzeugbau: (RF-1).
O-540-A1A5Piper Aircraft: Comanche (PA-24 “180”).
Helio: Military (H-250).
Yoeman Aviation: (YA-1).
O-540-A1B5Piper Aircraft: Aztec (PA-23 “250”), Comanche (PA-24 “250”).
O-540-A1C5Piper Aircraft: Comanche (PA-24 “250”).
O-540-A1DFound Bros.: (FBA-2C).
Dornier: (DO-28-B1).
O-540-A1D5Piper Aircraft: Aztec (PA-23 “250”), Comanche (PA-24 “250”), Military Aztec (U-11A).
Dornier: (DO-28).
O-540-A2BAero Commander: (500).
Mid-States Mfg. Co.: Twin Courier (H-500), (U-5).
O-540-A3D5Piper Aircraft: Navy Aztec (PA-23 “250”).
O-540-B1A5Piper Aircraft: Apache (PA-23 “235”).
O-540-B1B5Piper Aircraft: Comanche (PA-24 “250”).
Doyn Aircraft: Doyn-Piper (PA-24 “250”).
O-540-B1D5Wassmer: (WA-421).
O-540-B2B5Piper Aircraft: Pawnee (PA-25 “235”), Cherokee (PA-28 “235”), Aztec (PA-23 “235”).
Intermountain Mfg. Co.: Call Air (A-9).
Rawdon Bros.: Rawdon (T-1).
S.O.C.A.T.A.: Rallye 235CA.
O-540-B2C5Piper Aircraft: Pawnee (PA-25 “235”).
O-540-B4B5Piper Aircraft: Cherokee (PA-28 “235”).
Embraer: Corioca (EMB-710).
S.O.C.A.T.A.: Rallye 235GT, Rallye 235C.
Maule: Star Rocket (MX-7-235), Super Rocket (M-6-235), Super Std. Rocket (M-7-235).
O-540-E4A5Piper Aircraft: Comanche (PA-24 “260”).
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Aviamilano: Flamingo (F-250).
Siai-Marchetti: (SF-260), (SF-208).
O-540-E4B5Britten-Norman: (BN-2).
Piper Aircraft: Cherokee Six (PA-32 “260”).
O-540-E4C5Pilatus Britten-Norman: Islander (BN-2A-26), Islander (BN-2A-27), Islander II (BN-2B-26), Islander (BN-2A-21), Trislander (BN-2A-Mark III-2).
O-540-F1B5Omega Aircraft: (BS-12D1).
Robinson: (R-44).
O-540-G1A5Piper Aircraft: Pawnee (PA-25 “260”).
O-540-H1B5DAero Boero: 260.
O-540-H2A5Embraer: Impanema “AG”.
Gippsland: GA-200.
O-540-H2B5DAero Boero: 260.
O-540-J1A5DMaule: Star Rocket (MX-7-235), Super Rocket (M-6-235), Super Std. Rocket (M-7-235).
O-540-J3A5Robin: R-3000/235.
O-540-J3A5DPiper Aircraft: Dakota (PA-28-236).
O-540-J3C5DCessna Aircraft: Skylane RG.
O-540-L3C5DCessna Aircraft: TR-182, Turbo Skylane RG.
IO-540-C1B5Piper Aircraft: Aztec B (PA-23 “250”), Comanche (PA-24 “250”).
IO-540-C1C5Riley Aircraft: Turbo-Rocket.
IO-540-C4B5Piper Aircraft: Aztec C (PA-23 “250”), Aztec F.
Wassmer: (WA4-21).
Avions Pierre Robin: (HR100/250).
Bellanca Aircraft: Aries T-250.
Aerofab: Renegade 250.
IO-540-C4D5S.O.C.A.T.A.: TB-20.
IO-540-C4D5DS.O.C.A.T.A.: Trinidad TB-20.
IO-540-D4A5Piper Aircraft: Comanche (PA-24 “260”).
Siai-Marchetti: (SF-260).
IO-540-D4B5Cerva: (CE-43 Guepard).
IO-540-J4A5Piper Aircraft: Aztec (PA-23 “250”).
IO-540-R1A5Piper Aircraft: Comanche (PA-24).
IO-540-T4A5DGeneral Aviation: Model 114.
IO-540-T4B5Commander: 114B.
IO-540-T4B5DRockwell: 114.
IO-540-T4C5DLake Aircraft: Seawolf.
IO-540-V4A5Maule: MT-7-260, M-7-260.
Aircraft Manufacturing Factory.
IO-540-V4A5DBrooklands: Scoutmaster.
IO-540-W1A5Maule: MX-7-235, MT-7-235, M7-235.
IO-540-W1A5DMaule: Star Rocket (MX-7-235), Super Rocket (M-6-235), Super Std. Rocket (M-7-235).
IO-540-W3A5DSchweizer: Power Glider.
AEIO-540-D4A5Christen: Pitts (S-2S, S-2B).
Siai-Marchetti: SF-260.
H.A.L.: HPT-32.
Slingsby: Firefly T3A.
AEIO-540-D4B5Moravan: Zlin-50L.
H.A.L.: HPT-32.
AEIO-540-D4D5Burkhart Grob: Grob G, 115T Aero.
TIO-540-C1APiper Aircraft: Turbo Aztec (PA-23-250).
TIO-540-K1ADPiper Aircraft.
TIO-540-AA1ADAerofab Inc.: Turbo Renegade (270).
TIO-540-AB1ADS.O.C.A.T.A.: Trinidad TC TB-21.
TIO-540-AB1BDSchweizer.
TIO-540-AF1AMooney Aircraft: “TLS” M20M.
TIO-540-AG1ACommander Aircraft: 114TC.
TIO-540-AK1ACessna Aircraft: Turbo Skylane T182T.
LTIO-540-K1ADPiper Aircraft.

Unsafe Condition

(e) This AD results from reports of 10 additional cylinder head separations since issuing AD 2008-19-05, on cylinder S/Ns not listed in that AD. We are issuing this AD to prevent loss of engine power due to cracks at the head-to-barrel interface in the cylinder assemblies and possible engine failure caused by separation of a cylinder head, which could result in loss of control of the aircraft.

Compliance

(f) You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.

Engines Overhauled or Cylinder Assemblies Replaced Since New

(g) If your engine was overhauled or had a cylinder assembly replaced since new, do the following:

(1) Before further flight, inspect the maintenance records and engine logbook to determine if the overhaul or repair facility installed ECi cylinder assemblies, P/N AEL65102, with cylinder head, PN Start Printed Page 69259AEL85099, S/N 1138-02 through S/N 35171-22, or S/N 35239-01 through S/N 42179-30, in your engine.

(2) If your cylinder assemblies are not ECi, P/N AEL65102, no further action is required.

(3) If your cylinder assemblies are ECi, P/N AEL65102, but the S/N is not listed in this AD, no further action is required.

(4) If the cylinder assemblies are ECi, P/N AEL65102, and if the S/N is listed in this AD, do the following:

Group “A” Cylinder Assemblies; S/N 1138-02 Through S/N 35171-22

(i) For Group “A” cylinder assemblies:

(A) Perform an initial visual inspection as specified in paragraphs (h) through (i) of this AD, and an initial compression test as specified in paragraphs (j) through (m) of this AD, within the next 10 operating hours time-in-service (TIS), if the cylinder assembly has 350 or more operating hours TIS on the effective date of this AD, but fewer than 2,000 operating hours TIS.

(B) Perform an initial visual inspection as specified in paragraphs (h) through (i) of this AD, and an initial compression test as specified in paragraphs (j) through (m) of this AD, within the next 10 operating hours TIS, or before exceeding 350 operating hours TIS, whichever occurs later, if the cylinder assembly has fewer than 350 operating hours TIS on the effective date of this AD.

(C) Replace cylinder assemblies installed in helicopter engines within the next 25 operating hours TIS after the effective date of this AD if the cylinder assembly has 1,500 operating hours TIS or more on the effective date of this AD.

(D) Replace cylinder assemblies installed in airplane engines within the next 25 operating hours TIS after the effective date of this AD if the cylinder assembly has 2,000 operating hours TIS or more on the effective date of this AD.

(E) Perform repetitive visual inspections as specified in paragraphs (h) through (i) of this AD, and repetitive compression tests as specified in paragraphs (j) through (m) of this AD, within every 50 operating hours TIS.

(F) Replace cylinder assemblies installed in helicopter engines that pass the visual inspections and compression tests, no later than 1,500 operating hours TIS after the effective date of this AD.

(G) Replace cylinder assemblies installed in airplane engines that pass the visual inspections and compression tests, no later than 2,000 operating hours TIS after the effective date of this AD.

Group “B” Cylinder Assemblies; S/N 35239-01 through S/N 42179-30

(ii) For Group “B” cylinder assemblies:

(A) Perform an initial visual inspection as specified in paragraphs (h) through (i) of this AD, and initial compression test as specified in paragraphs (j) through (l) of this AD, within the next 10 operating hours TIS.

(B) Replace the cylinder assembly within the next 25 operating hours TIS after the effective date of this AD if the cylinder assembly has 350 or more operating hours TIS on the effective date of this AD.

(C) Replace cylinder assemblies that pass the initial visual inspections and compression tests, before exceeding 350 operating hours TIS after the effective date of this AD.

Visual Inspection

(h) Visually inspect each cylinder head around the exhaust valve side for cracks or any signs of black or white residue of combustion leakage from cracks.

(i) Replace cracked cylinder assemblies before further flight.

Cylinder Assembly Compression Test

(j) Perform a standard cylinder differential compression test.

(k) During the compression test, if the cylinder pressure gauge reads below 70 pounds-per-square-inch, apply a water and soap solution to the side of the leaking cylinder, near the head-to-barrel interface.

(l) Replace the cylinder assembly before further flight if air leakage and bubbles are observed on the side of the cylinder assembly, near the head-to-barrel interface.

(m) For Group “A” cylinder assemblies only, repair or replace the engine cylinder assembly before further flight if the cause of the low gauge reading in paragraph (k) of this AD is from leaking intake or exhaust valves, or from leaking piston rings.

Prohibition of Group “B” ECi Cylinder Assemblies Affected by This AD

(n) After the effective date of this AD, do not install any Group “B” ECi cylinder assembly, P/N AEL65102, onto any engine and do not attempt to repair or reuse Group “B” cylinder assemblies.

Alternative Methods of Compliance

(o) The Manager, Special Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.

Special Flight Permits

(p) Under 14 CFR 39.23, we will not approve special flight permits for this AD for engines that have failed the visual inspection or the cylinder assembly compression test required by this AD.

Related Information

(q) Contact Peter W. Hakala, Aerospace Engineer, Special Certification Office, FAA, Rotorcraft Directorate, 2601 Meacham Blvd., Fort Worth, TX 76193; e-mail: peter.w.hakala@faa.gov; telephone (817) 222-5145; fax (817) 222-5785, for more information about this AD.

Start Signature

Issued in Burlington, Massachusetts, on December 22, 2009.

Peter A. White,

Assistant Manager, Engine and Propeller Directorate, Aircraft Certification Service.

End Signature End Supplemental Information

[FR Doc. E9-30732 Filed 12-30-09; 8:45 am]

BILLING CODE 4910-13-P