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Proposed Rule
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The FAA must receive comments on this proposed AD by October 5, 2026.
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Docket Title
Document ID
Comments
AD-2026-00202-T; The Boeing Company Model 787-8 airplanes; large forward cargo door (LFCD) split frames
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AD-2026-00202-T; The Boeing Company Model 787-8 airplanes; large forward cargo door (LFCD) split frames
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Published Document: 2026-17056 (91 FR 53787)
This document has been published in the Federal Register. Use the PDF linked in the document sidebar for the official electronic format.
AGENCY:
Federal Aviation Administration (FAA), DOT.
ACTION:
Notice of proposed rulemaking (NPRM).
SUMMARY:
The FAA proposes to adopt a new airworthiness directive (AD) for certain The Boeing Company Model 787-8 airplanes. This proposed AD was prompted by a report that large forward cargo door (LFCD) split frames may have been manufactured with a material that did not conform to type design. This proposed AD would require an inspection of the LFCD split frames for affected batch numbers and applicable on-condition actions. The FAA is proposing this AD to address the unsafe condition on these products.
DATES:
The FAA must receive comments on this proposed AD by October 5, 2026.
ADDRESSES:
You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal:
Go to
regulations.gov.
Follow the instructions for submitting comments.
Fax:
202-493-2251.
Mail:
U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
Hand Delivery:
Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
AD Docket:
You may examine the AD docket at
regulations.gov
under Docket No. FAA-2026-8784; or in person at Docket Operations between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this NPRM, any comments received, and other information. The street address for Docket Operations is listed above.
Material Incorporated by Reference:
For Boeing material identified in this proposed AD, contact Boeing Commercial Airplanes, Attention: Contractual & Data Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600; telephone 562-797-1717; websitemyboeingfleet.com.
You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 2200 South 216th St., Des Moines, WA. For information on the availability of this material at the FAA, call 206-231-3195. It is also available atregulations.gov
under Docket No. FAA-2026-8784.
FOR FURTHER INFORMATION CONTACT:
Joseph Hodgin, Aviation Safety Engineer, FAA, 2200 South 216th St., Des Moines, WA 98198; phone: 206-
( printed page 53788)
231-3962; email:
joseph.j.hodgin@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any written relevant data, views, or arguments about this proposal. Send your comments using a method listed under the
ADDRESSES
section. Include “Docket No. FAA-2026-8784; Project Identifier AD-2026-00202-T” at the beginning of your comments. The most helpful comments reference a specific portion of the proposal, explain the reason for any recommended change, and include supporting data. The FAA will consider all comments received by the closing date and may amend this proposal because of those comments.
Except for Confidential Business Information (CBI) as described in the following paragraph, and other information as described in 14 CFR 11.35, the FAA will post all comments received, without change, to
regulations.gov, including any personal information you provide. The agency will also post a report summarizing each substantive verbal contact received about this NPRM.
Confidential Business Information
CBI is commercial or financial information that is both customarily and actually treated as private by its owner. Under the Freedom of Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public disclosure. If your comments responsive to this NPRM contain commercial or financial information that is customarily treated as private, that you actually treat as private, and that is relevant or responsive to this NPRM, it is important that you clearly designate the submitted comments as CBI. Please mark each page of your submission containing CBI as “PROPIN.” The FAA will treat such marked submissions as confidential under the FOIA, and they will not be placed in the public docket of this NPRM. Submissions containing CBI should be sent to Joseph Hodgin, Aviation Safety Engineer, FAA, 2200 South 216th St., Des Moines, WA 98198; phone: 206-231-3962; email:
joseph.j.hodgin@faa.gov.
Any commentary that the FAA receives that is not specifically designated as CBI will be placed in the public docket for this rulemaking.
Background
Boeing informed the FAA that it received a notice of escapement (NOE) from a supplier, indicating that LFCD split frames on certain airplanes may have been manufactured with material that did not conform to type design. The sub-tier supplier of the material for these frames did not have the records necessary to show that the type design specified Ti-6Al-4V alloy material was used to manufacture the frames. Use of a material other than specified by type design could result in the inability of a principal structural element (PSE) to sustain limit load and failure of the passenger floor beam to frame attachment, which could result in injury or impeded egress for passengers and crew in a rapid cabin decompression event.
FAA's Determination
The FAA is issuing this NPRM after determining that the unsafe condition described previously is likely to exist or develop on other products of the same type design.
Material Incorporated by Reference Under 1 CFR Part 51
The FAA reviewed Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026. This material specifies procedures for inspecting the LFCD split frames for affected batch numbers and applicable on-condition actions. On-condition actions include replacing each affected LFCD split frame with a new LFCD split frame made of Ti-6Al-4V alloy material.
This material is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in the
ADDRESSES
section.
Proposed AD Requirements in This NPRM
This proposed AD would require accomplishing the actions specified in the material already described, except for any differences identified as exceptions in the regulatory text of this proposed AD. For information on the procedures and compliance times, see this material at
regulations.gov
under Docket No. FAA-2026-8784.
Costs of Compliance
The FAA estimates that this AD, if adopted as proposed, would affect 4 airplanes of U.S. registry. The FAA estimates the following costs to comply with this proposed AD:
Estimated Costs
Action
Labor cost
Parts cost
Cost per
product
Cost
on U.S.
operators
Inspection
2 work-hours × $85 per hour = $170
$0
$170
$680
The FAA estimates the following costs to do any necessary replacements that would be required based on the results of the proposed inspection. The agency has no way of determining the number of airplanes that might need these replacements:
On-Condition Costs *
Action
Labor cost
Parts cost
Cost per
product
Replacement of all 5 LFCD split frames
32 work-hours × $85 per hour = $2,720
$104,100
$106,820
* The cost of replacement is for one kit that includes all 5 LFCD split frames and the complete hardware for the LFCD cargo door surround.
The FAA has included all known costs in its cost estimate. According to the manufacturer, however, some or all of the costs of this proposed AD may be covered under warranty, thereby
( printed page 53789)
reducing the cost impact on affected operators.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs, describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: General requirements. Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this proposed regulation:
(2) Would not affect intrastate aviation in Alaska, and
(3) Would not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
2. The FAA amends § 39.13 by adding the following new airworthiness directive:
The Boeing Company:
Docket No. FAA-2026-8784; Project Identifier AD-2026-00202-T.
(a) Comments Due Date
The FAA must receive comments on this airworthiness directive (AD) by October 5, 2026.
(b) Affected ADs
None.
(c) Applicability
This AD applies to The Boeing Company Model 787-8 airplanes, certificated in any category, as identified in Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026.
(d) Subject
Air Transport Association (ATA) of America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by a report of a supplier notice of escapement (NOE) indicating that large forward cargo door (LFCD) split frames may have been manufactured with material that did not conform to type design. The FAA is issuing this AD to address LFCD split frames that were possibly manufactured with a nonconforming material. The unsafe condition, if not addressed, could result in the inability of a principal structural element (PSE) to sustain limit load and failure of the passenger floor beam to frame attachment, which could result in injury or impeded egress for passengers and crew in a rapid cabin decompression event.
(f) Compliance
Comply with this AD within the compliance times specified, unless already done.
(g) Required Actions
Except as specified by paragraph (h) of this AD: At the applicable times specified in the “Compliance” paragraph of Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026, do all applicable actions identified in, and in accordance with, the Accomplishment Instructions of Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026.
Note 1 to paragraph (g):
Guidance for accomplishing the actions required by this AD can be found in Boeing Alert Service Bulletin B787-81205-SB530106-00, Issue 001, dated February 4, 2026, which is referred to in Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026.
(h) Exceptions to Requirements Bulletin Specifications
(1) Where the Compliance Time column of the table in the “Compliance” paragraph of Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026, refers to the Issue 001 date of Requirements Bulletin B787-81205-SB530106-00 RB, this AD requires using the effective date of this AD.
(2) Where flagnote *[1] of Table 1 of the Accomplishment Instructions and of Table 4 of the “Compliance” section of Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026, specifies to “Refer to Appendix A for affected batch numbers”, this AD requires replacing that text with “An affected batch number is any number specified in the “Delivered Part Batch Number” or “Detail Part Batch Number” column of Table 1 in Appendix A.”
(3) Where Table 1 of Appendix A of Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026, refers to flagnote “*[22]”, this AD requires replacing that text with “*[1]”.
(i) Alternative Methods of Compliance (AMOCs)
(1) The Manager, AIR-520, Continued Operational Safety Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or responsible Flight Standards Office, as appropriate. If sending information directly to the manager of the Continued Operational Safety Branch, send it to the attention of the person identified in paragraph (j)(1) of this AD. Information may be emailed to:
AMOC@faa.gov.
Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the responsible Flight Standards Office.
(2) An AMOC that provides an acceptable level of safety may be used for any repair, modification, or alteration required by this AD if it is approved by The Boeing Company Organization Designation Authorization (ODA) that has been authorized by the Manager, AIR-520, Continued Operational Safety Branch, FAA, to make those findings. To be approved, the repair method, modification deviation, or alteration deviation must meet the certification basis of the airplane, and the approval must specifically refer to this AD.
(j) Additional Information
(1) For more information about this AD, contact Joseph Hodgin, Aviation Safety Engineer, FAA, 2200 South 216th St., Des Moines, WA 98198; phone: 206-231-3962; email:
joseph.j.hodgin@faa.gov.
(2) Material identified in this AD that is not incorporated by reference is available at the address specified in paragraph (k)(3) of this AD.
(k) Material Incorporated by Reference
(1) The Director of the Federal Register approved the incorporation by reference of the material listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this material as applicable to do the actions required by this AD, unless the AD specifies otherwise.
( printed page 53790)
(i) Boeing Alert Requirements Bulletin B787-81205-SB530106-00 RB, Issue 001, dated February 4, 2026.
(ii) [Reserved]
(3) For Boeing material identified in this AD, contact Boeing Commercial Airplanes, Attention: Contractual & Data Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600; telephone 562-797-1717; website myboeingfleet.com.
(4) You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 2200 South 216th St., Des Moines, WA. For information on the availability of this material at the FAA, call 206-231-3195.
6 comments have been received at Regulations.gov.
Agencies review all submissions and may choose to redact, or withhold, certain submissions (or portions thereof). Submitted comments may not be available to be read until the agency has approved them.